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Metalshaping 101

This is a listing of various how-to and technical articles and albums

Be sure to see the tips and tricks from the Pros, too.

 

Shop Tips


Shop Tip #1   Drilling tips.

Shop Tip #2   Calculator, machined surface guard, chip guard, tool holder.

Shop Tip #3   Clearing valves, filing aluminum, using and storing files.

Shop Tip #4   Improving the organization of your tools.

Shop Tip #5   Using overlooked spaces to organize of your tools.

Shop Tip #6   Keeping your machinery clean and misc. tips from members.

Shop Tip #7   Tips from members for organizing tools, shop safety, drilling and tapping tricks.

Shop Tip #8   Tips on sawing round stock, dialing in your rotary table, handling heavy equipment, quill stops, and auto-drains on your air compressor.

Shop Tip #9   Welding tips: TIG and OA.

Shop Tip #10   Shop safety tips, welding accessories and tips, specialty tools, and welding table ideas.

Shop Tip #11   Helping "hands", freebie materials, and hand tool tips.

Shop Tip #12   Welding rod storage, welding rod organization, welding aids, and cutting oil tips.

Shop Tip #13   Shop tips covering RAVS, MATS, matts, knurling, and more.

Shop Tip #14   Tie downs, winners, drilling and sawing tips, and more.

Shop Tip #15   Easy to apply decorative finishes, alternatives for chucks, and torque multipliers.

Shop Tip #16   Loupes, hardness gauges, using magnets in the shop, scribes and bandsawing parts.

Shop Tip #17   Fender rollers, holding threaded parts while machining, finding the center on round workpieces, cutting slots.

Shop Tip #18   Storing acids, surface grinding without a surface grinder, cleaning chucks, and managing dust.

Shop Tip #19   Deburring stock before machining, shimming delicate parts, lubing drill bits, and more.

Shop Tip #20   Holstering your (air) gun, dry lubing to ease your cuts, stoning your blade, and cutting corners...

Shop Tip #21   Tips contributed by Metalshapers Association members: curing the wobblies, making holes with hole saws, polishing dies, and more....
 

Beginner Basics


Animated Videos (Air Hammer, Helve Hammer, Power Hammer, Pullmax, Hammer & Dolly, TIG Welding)

Patching a Hole in a Beaded Firewall -- Don Ross

Tear Drop Bowl or Blister -- Mark Scranton



Making a Steel Apple  -- Terry Cowan

Beginner Bucks  -- Jacin Barnes

Buck Construction -- James Bowler

Making a Bowl Shape-- MSA Members

Shrinking with Kent White's System  -- Howard Booster

Flame Embossing -- Jacin Barnes

Welding / Metal Finishing -- John Kelly

A Visual of Shrinking and Stretching

Pat Groover's Tuck Shrinking Demonstration
 

Beginner Tools


Making a Slapper - Step-by-Step  -- Corey Harder


Tree Stump Preparation -- MSA Members

Beater Bags and Stands -- MSA Members
 

Shaping and Fabrication -- Beyond Beginner Basics


Building Front and Rear Wings -- Chris Knudsen

Building the First Hotrod Stroller -- Corey Harder

Building a Hotrod Stroller -- Corey Harder

Locating Patch Panels & more -- Jim Bailie

Wire Edging -- Jim Bailie

Wire Edging V1 -- Ron Naida

Wire Edging V2 -- Ron Nadia

Making a Quarter Panel -- Jim Bailie

Rebuilding a 1937 Ford Fender -- Steve Hamilton

Lakester Nose -- Jim Pendelton

  Enlarging a Mustang's Wheel Wells -- James Forgan

  Chopping a Top -- Kirk Crank

 

Tools and Equipment


Jim Bailie's Helve Hammer -- Jim Bailie


Richard Ferguson's Helve Hammer -- Richard Ferguson

Jim Bailie's Custom E-wheel -- Jim Bailie

CP 524-36 Air Hammer Parts List

The Group Reproduction of the CP-style Pneumatic Hammer!

Slappers and Spoons -- Terry Cowan

Matching Erco Shrinker/Stretcher dies -- Terry Cowan

Details of a CP Air Hammer Body

Erco and Eckold dies  -- Rick Mammel

Shrinking Disk -- John Kelly

Bead Roller Modifications -- Various Members

Building the Metalshaping Helve Hammer -- Joe McGlynn
 

Materials


Sheet Metal Gauges Chart

Material Weights and Dimension by the Foot

Ryerson Tull Sheet Steel Gauges

Pictorial Guide to Basic Metallurgy

What Is Stainless Steel and Why Is it Stainless?

Electric Arc Furnace Steelmaking
 

Conversion Utilities


Metric Conversion Calculators
 

Misc. Videos


Tuck Shrinking -- John Kelly

Simple Dent Repair/Metal-Finishing -- John Kelly

Libert Shrinking Dies -- Dan Pascoe

Big Guns Mini-Fest

Ivor's Little Hammer


Jim Bailie demonstrates rubber dies on the Helve Hammer

  
  

Metalshaping Classes


List of Facilities Around the World

D&D Classics Metalshaping Class -- Mark Scranton

D&D Article in Cars and Parts Magazine






Copyright © 2008 Metalshapers Association

All rights to the content presented on this site is retained by its original authors or the Metalshapers Association, and appears here under license. Any use by third parties requires permission from the original author. All rights reserved.

Some of the equipment and methods shown on this site can cause SERIOUS INJURY or DEATH if used improperly or with negligence. The display of equipment or methods here does not constitute endorsement or insure suitability for any particular use. The user is entirely responsible for their own actions, and assumes any and all associated risks.