Terry_Cowan (16K)


Shop Tips #21

Contributed By 
Metalshapers Association Members

 



MSA Articles Index
Shop Tips #1
Shop Tips #2
Shop Tips #3
Shop Tips #4
Shop Tips #5
Shop Tips #6
Shop Tips #7
Shop Tips #8
Shop Tips #9
Shop Tips #10
Shop Tips #11
Shop Tips #12
Shop Tips #13
Shop Tips #14
Shop Tips #15
Shop Tips #16
Shop Tips #17
Shop Tips #18
Shop Tips #19
Shop Tips #20
Shop Tips #21
Shop Tips #22

Tips for Curing the Wobblies from Brian Herr and Alan Lapp

I have found that small rubber o-rings work great in the joint. Find one that is a little smaller than the OD of the joint. You can usually stretch one over the end and get it to fit nicely between the joints. The rubber gives way when you need it, but helps to hold it straight when trying to put the socket on the head of a fastener. Most of the time I am using my u-joints for hard to reach places where I can't get my hand in to steady the socket. (Brian)

I've also encountered the "too wobbly" problem, and I simply slip a short piece of radiator hose over the offending wobble extension. A ~1" section of hose lives in my extensions drawer of my tool box. I suppose if you wanted to be all fussy about it, you could hose-clamp it to the extension. (Alan)

A Tip for HOLDUM (Holding Threaded Parts) from Ron Rogers

The use of a die is a good idea. Another "quick and dirty" method is to saw a slot in one side of a standard hex nut, thus allowing it to grip uniformly when the chuck is tightened. It's often necessary to use 2 or 3 nuts in order to achieve enough grip length. The more nuts used, the greater the stability and concentricity. Needless to say, this is not super-accurate but works for many jobs that only require light turning. Ron Rogers

A Tip for Polishing Planishing Hammer Dies from Doug Walter

I've come up with a simple variation of a tool Faye Butler uses to sand and polish planishing hammer dies. His tool calls for using a bearing held by a stainless hose clamp. A tube is welded to the clamp as a handle. A piece of plastic/phenolic material is machined to retain the die post in the bearing. This is used to hold the die as it is spun on a belt sander. While looking for a bearing of the right size I came across a flanged bearing with a set screw which allowed me to just insert the die tighten and hold the flange while spinning the die on the belt sander.

A Tip for Using Hole Saws from Joe Pakiela

Here is a neat trick to try when using hole saws. You know darn well that when the 1/4" pilot goes through, the saw is going to jam and try to rip your arms out of the sockets. For small holes, slip a fender washer on the bit.It will stopt from jamming On a larger saw a piece of metal just a little bit bigger. An electriction showed me this trick. He used a 4 square box cover. It works well.

A Tip for Saving Money on Consumables for Your Plasma Cutters by Christopher Moos

I have a Kustom shop in Ft. Worth TX a with a friend of mine. We own a hypertherm plasma and not everyone carries their parts. We find ourselves too busy to drive the distance often enough to keep stock sometimes. On occasion a plasma cutter will have the tendency to leave a little blow-out slag on the top of the work piece and cause the nozzle to fuse itself. Normally when using a drag tip I grab the anti-spatter spray and coat the work piece, my guide and the plasma torch, and the rest is history. We have increased the life expectancy of the consumables for our cutter by more than 500%. Not a good tip for those who sell the parts but excellent for those of us that purchase them.








If you have a shop tip you'd like to share, or a comment or question about this article, send it to Dick using this form.

 

Your Name:
Your Email Address:
Subject:

Message:






© 2007 Metalshapers Association

All rights to the content presented on this site is retained by its original authors or the Metalshapers Association, and appears here under license. Any use by third parties requires permission from the original author. All rights reserved.

Some of the equipment and methods shown on this site can cause SERIOUS INJURY or DEATH if used improperly or with negligence. The display of equipment or methods here does not constitute endorsement or insure suitability for any particular use. The user is entirely responsible for their own actions, and assumes any and all associated risks.