Terry_Cowan (16K)


Shop Tips #6

By Dick Raczuk



MSA Articles Index
Shop Tips #1
Shop Tips #2
Shop Tips #3
Shop Tips #4
Shop Tips #5
Shop Tips #6
Shop Tips #7
Shop Tips #8
Shop Tips #9
Shop Tips #10
Shop Tips #11
Shop Tips #12
Shop Tips #13
Shop Tips #14
Shop Tips #15
Shop Tips #16
Shop Tips #17
Shop Tips #18
Shop Tips #19
Shop Tips #20
Shop Tips #21
Shop Tips #22

Cleaning your machinery

A good habit around your machining equipment is NOT to use a blow gun to clean the chips from the workpiece or machine. Not only is this dangerous to your eyes, it drives the containments into the ways of the machine. Pick up some throw away paint brushes and stash them around your equipment.

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They really come in handy to clear the chips away from the work area. The brush also spreads out a thin coat of oil on the machine. Once you get into the habit of using these, you'll love it. On the subject of oil, keep a can of way oil on each machine.

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Even on machines equipped with auto oilers, I give the ways a squirt before starting. Also, the little oilers that are attached to the machine, oil them. A large hose shop vac is used most frequently to dispose of these chips. Getting into the habit of using this item will change the complexion of your shop.

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During the machining process, the paint brush comes in handy to clear off the cutting tool.

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It's a good practice to brush off the bits before returning them to storage. A little wipe with a towel is nice too. Now that it's all said and done, I have a blow gun on my lathe. I only use it to final clean the part I am machining. Sometimes you need to do this to get clean measurements. Use it sparingly. About once a month I wipe down the machines that need it. A little coat of wax keeps this 25 year old lathe looking good as new.

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Take care of your tools. They are a lifetime investment.

Chuck Key

Always looking for your chuck key? Drilling a hole in my tailstock solved that problem.

Allen wrenches

Here is a little holder for the most common used wrenches on your lathe

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A Tip from Gordon Bartlett

Can't find a stainless acid brush!!!! Look in Wal-Mart for children's art brushes. There is one with a plastic ferrule and 3/8"dia. x 1" lg. bristles. Two for $.68. Used first one several times over last 6 months. Wash out after use is always a good idea. Don't want to leave that acid around to fume up the place. Seems tough, but then what do kindergartners put them thru.

Another Tip from Gordon Bartlett

When using a hole saw, stuff a paper/rag towel into the cup. Moisten the towel with cutting oil. This is known as a Texas auto oiler. Saves the tool and cuts a better hole.



Tips from Richard Pauza

Files

An old German toolmaker taught me this one........when cleaning a brand new file of Aluminum, use a small block of brass to clean the teeth. Rub the file parallel with the teeth. This will knock out all the alum. shavings. Every time you do this it gets easier. The brass keys with the file teeth.

Drilling

  1. Do NOT HOLD the workpiece with your hands. Always use a vise, clamps,or studs-straps & stepblocks to secure your work. Quit saying to yourself,"I really should clamp this"...................OUCH!!!!!!!!!
  2. Never remove chips with your fingers.
  3. Shut down the machine to remove chips.
  4. When you need a big hole, start small and work your way up in steps.
  5. For drilling in thin stock, Unibits work great.
  6. Hole saws like to run slow.
  7. DO NOT wear brown (cheapo) gloves when drilling. The small fibers in these gloves can get tangled up with the chips or bit and cause some pain.
  8. Never wear gloves when running a machine. Only use gloves to clean up the chips with nothing spinning.



Tips from Jeremy Gilbert

Here is a tip I discovered being the bachelor that I am. I needed a good plastic cup for mixing flux. While doing my laundry noticed that the detergent cups I had laying around would be the perfect size. Hope this is a good tip for any one using flux.



Tips from Roger VanHoozer

Use a trailer hitch ball for your post dolly. They are cheap and if you check out the local supply shops they come in 1 1/2", 1 17/8", 2" and larger if you get one of the 5th wheel balls. I also came across a couple of 4" balls from a buddy that does maintenance for a rock quarry. He said they came out of a crusher and get replaced regularly.




Dick Raczuk





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