All photos in this article have been scanned from a magazine with the permission of Cars and Parts magazine and the photographer. All photos and typesetting has been altered to fit web limitations. Any possible typos on these pages were made by Metalshaper Association volunteers.

Many thanks to Editor, West Peterson and Author/Photograhper, Ken New


Photos by Ken New

1--- Participants in the two-day D&D classic Auto Restoration sponsored metal shaping seminar included (l to r) Mark Scranton, Merrillville, Ind.; Brian McCollin, Apollo, PA. ; Art Price, a member of D&D’s finishing department from Greenville, Ohio; Bob Brisden, Augusta, Ga; Dan Shady, Brownsboro, Ala.; and Bill Harrison, New Cumberland, W Va. D&D Classic’s Mark Kennison is shown at right.  Kennison built the oversize Duesenberg pedal car seven years ago as a demo item. The blue English wheel with custom paint (at right) belongs to Scranton. D&D Classic is located in Covington, Ohio

Metal-Shaping Seminar
GOING BACK TO SCHOOL ... WILLINGLY

By Ken New

For decades many do it yourselfers involved in the restoration and building of vintage cars have been interested in learning how to fabricate sheet metal parts, such as patch panels, fenders, ect. Unfortunately assuaging that interest hasn’t been all that easy until about ten years ago, when noted metal crafting professionals, like lay preachers of old, began taking their sermons on the road and holding seminars in the backyards of DIYers throughout the country.

Years ago the DIYers were scattered about the country and had little or no contact with each other and, certainly, most weren’t rubbing elbows with professionals capable of teaching them the finer points of the metal shaping art. Then some 20 years ago, metal crafter and author Ron Fournier released “Metal Fabricator’s Handbook”, a well-illustrated soft cover book that poked a hole in the fog of isolationism that surrounded the DIYers. An excellent book, it explains the use of special metalworking tools and forming techniques and how one goes about choosing the best sheet metal stock for a project.

Within a short time terms like hammer forming, English wheels and forging stakes entered the DIYers vernacular as their prayers were being answered – finally. One thing led to another.

Today the in-thing is to log onto one of the websites devoted to metalworking, such as metalshapers.com and sign up for one of the sheet metalworking seminars coming your way.

2. --- Host mark Kennison had the seminar up and going with ahead of steam within minutes and the momentum ran full bore both days from 8-5 pm. Here Kennison is demonstrating how to shrink sheet metal on a Yoder dual-head power hammer, a gigantic piece of equipment rescued from a salvage yard near Milwaukee and restored. At left is Marc Scranton, an industrial arts teacher.

 

3. ---The two-day seminar included an opportunity to complete a spoon-like project on the power hammer. Here rodder Bill Harrison, New Cumberland W. VA., takes his turn at planishing his spoon, a process that involves both stretching and shrinking operations. A shrinking operation is illustrated in Photo 3a. Getting familiar with the foot pedal was a bit of a struggle for all the novices. Harrison did better than most of us in getting the hammer speed just right.

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